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Home » Recipes » Dinner

Coney Chili Mac Casserole

Published: Jun 17, 2025 by Janet · This post may contain affiliate links · Leave a Comment

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Why You’ll Love This Recipe

Coney Chili Mac Casserole offers the best of both worlds: the savory richness of chili and the creamy, cheesy goodness of mac and cheese. It’s a one-dish wonder that’s hearty, filling, and full of flavor. The combination of tender pasta, hearty chili, and a cheesy crust is irresistible. Plus, it’s incredibly easy to make and perfect for leftovers. Whether you're craving comfort food or a crowd-pleasing meal, this casserole checks all the boxes.

Ingredients

  • 1 lb elbow macaroni

  • 1 lb ground beef

  • 1 medium onion, chopped

  • 1 can (15 oz) chili beans, undrained

  • 1 can (15 oz) tomato sauce

  • 1 packet chili seasoning mix

  • ½ cup water

  • 1 ½ cups shredded cheddar cheese

  • ½ cup sour cream

  • Salt and pepper to taste

(Tip: You'll find the full list of ingredients and measurements in the recipe card below.)

Directions

  1. Preheat your oven to 350°F (175°C). Grease a 9x13-inch casserole dish and set aside.

  2. Cook the elbow macaroni according to the package instructions. Drain and set aside.

  3. In a large skillet, cook the ground beef and chopped onion over medium heat until the beef is browned and the onion is softened. Drain any excess fat.

  4. Stir in the chili beans, tomato sauce, chili seasoning mix, and water. Simmer the mixture for about 10 minutes, allowing the flavors to meld together.

  5. Add the cooked macaroni to the skillet and stir to combine with the chili mixture.

  6. Transfer the mixture to the prepared casserole dish. Top with sour cream and shredded cheddar cheese.

  7. Bake in the preheated oven for 20-25 minutes or until the cheese is melted and bubbly.

  8. Serve hot and enjoy!

Servings and timing

This recipe yields approximately 6 servings. Preparation time is around 15 minutes, and cooking time is about 40 minutes. Total time is around 55 minutes.

Variations

  • Add veggies: You can include bell peppers, corn, or diced tomatoes for extra flavor and nutrition.

  • Spicy version: If you like heat, add some chopped jalapeños or use a spicy chili seasoning mix.

  • Different cheese: Use a blend of cheeses such as mozzarella or Monterey Jack for a different flavor.

  • Make it vegetarian: Swap the ground beef for a plant-based meat substitute or use extra beans for a meatless version.

Storage/Reheating

  • Storage: Store any leftover casserole in an airtight container in the refrigerator for up to 3-4 days.

  • Reheating: To reheat, place the casserole in the oven at 350°F (175°C) for about 15-20 minutes, or microwave individual servings until heated through.

FAQs

How can I make this casserole spicier?

Add chili flakes, jalapeños, or a hot chili seasoning mix to the casserole before baking for an extra kick of heat.

Can I freeze Coney Chili Mac Casserole?

Yes, you can freeze the casserole before or after baking. Just cover it tightly with plastic wrap or aluminum foil and store in the freezer for up to 3 months. When ready to eat, thaw in the refrigerator overnight and reheat in the oven.

Can I use a different type of pasta?

Yes, feel free to substitute the elbow macaroni with any pasta shape you prefer, such as penne, rotini, or fusilli.

How can I make the casserole creamier?

To make the casserole creamier, add more sour cream or a generous amount of cream cheese to the mixture before baking.

Can I make this recipe in advance?

Yes, you can prepare the casserole ahead of time, refrigerate it, and bake it just before serving. It will save you time on busy nights.

Can I use a slow cooker for this recipe?

You can adapt this recipe for a slow cooker. After browning the beef and onions, combine all ingredients in the slow cooker and cook on low for 4-6 hours or until heated through.

Is this recipe gluten-free?

This recipe is not gluten-free due to the elbow macaroni. However, you can easily substitute gluten-free pasta to make it suitable for those with gluten sensitivities.

Can I make this without cheese?

While cheese adds a delicious creamy and melty layer, you can skip it for a dairy-free version. Just ensure the casserole has enough flavor from the chili and beans.

How do I make this recipe spicier without using jalapeños?

Try adding a spoonful of hot sauce or spicy chili powder to the chili mixture for some heat.

Can I use turkey instead of beef in this recipe?

Yes, ground turkey is a great substitute for beef in this casserole. It will still be hearty and flavorful with the chili and cheese.

Conclusion

Coney Chili Mac Casserole is a versatile, crowd-pleasing dish that combines the best flavors of chili and macaroni. It’s easy to make, filling, and perfect for feeding a family or a group of friends. Whether you’re making it for a weeknight dinner or a special occasion, this casserole is sure to become a staple in your recipe collection. Enjoy the delicious blend of cheesy goodness, savory chili, and tender pasta in every bite!

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Coney Chili Mac Casserole combines the bold flavors of chili with the heartiness of macaroni and cheese. With layers of pasta, chili, and a cheesy topping, this dish is perfect for family dinners or potlucks.

  • Author: Janet
  • Prep Time: 15 minutes
  • Cook Time: 40 minutes
  • Total Time: 55 minutes
  • Yield: 6 servings
  • Category: Main Course
  • Method: Baking
  • Cuisine: American
  • Diet: Vegetarian

Ingredients

1 lb elbow macaroni

1 lb ground beef

1 medium onion, chopped

1 can (15 oz) chili beans, undrained

1 can (15 oz) tomato sauce

1 packet chili seasoning mix

½ cup water

1 ½ cups shredded cheddar cheese

½ cup sour cream

Salt and pepper to taste

Instructions

  1. Preheat your oven to 350°F (175°C). Grease a 9x13-inch casserole dish and set aside.
  2. Cook the elbow macaroni according to the package instructions. Drain and set aside.
  3. In a large skillet, cook the ground beef and chopped onion over medium heat until the beef is browned and the onion is softened. Drain any excess fat.
  4. Stir in the chili beans, tomato sauce, chili seasoning mix, and water. Simmer the mixture for about 10 minutes, allowing the flavors to meld together.
  5. Add the cooked macaroni to the skillet and stir to combine with the chili mixture.
  6. Transfer the mixture to the prepared casserole dish. Top with sour cream and shredded cheddar cheese.
  7. Bake in the preheated oven for 20-25 minutes or until the cheese is melted and bubbly.
  8. Serve hot and enjoy!

Notes

  • You can add veggies like bell peppers, corn, or diced tomatoes for extra flavor.
  • For a spicier version, add jalapeños or use a spicy chili seasoning mix.
  • Feel free to use a blend of cheeses like mozzarella or Monterey Jack for a different flavor.
  • To make this vegetarian, swap the ground beef for a plant-based meat substitute or extra beans.

Nutrition

  • Serving Size: 1 serving
  • Calories: 550
  • Sugar: 5g
  • Sodium: 800mg
  • Fat: 30g
  • Saturated Fat: 12g
  • Unsaturated Fat: 15g
  • Trans Fat: 0g
  • Carbohydrates: 45g
  • Fiber: 6g
  • Protein: 25g
  • Cholesterol: 55mg

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Hi, I’m Janet! Welcome to Recipes by Janet, where I share simple, delicious, and reliable recipes for every meal.

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